While I have always been fascinated by straight razors, largely due to their depictions in movies and literature, as I've grown older, I've begun to appreciate some of the more old-fashioned ways of life and my appreciation for the idea of shaving with a straight razor has grown proportionately. Of course, if you want a high-quality straight razor these days, you generally have two options. Luck on eBay/ local fleamarkets or purchase a new/restored one for around a hundred dollars or more. So, being the curmudgeonly sort and quite cheap, I decided to make one for myself. This was also somewhat of an experiment just to see if it was possible for me to even build a functional razor with my typical materials selection. And the first time I've ever built something that folded. And in a particularly perverse spark of design inspiration, this would also be the first time that I would attempt a hollow grind. By hand. With a file.
Enough with the pre-amble, on to the meat of the matter!
Introducing the Novacularis Vulcanus, Novacula for short. Named in my usual fashion, in Latin, the words stand for "Vulcan's Razor".
This razor has an aggressive clip point, with a cutting edge length of right at 3.5 inches. Overall length while open is 9.25 inches with a closed length of 7 inches. The seemingly long closed length is due to the blade tail that does extend past the handle scales some. The blade itself is roughly 3/16ths of an inch thick, with a grind inspired by a traditional Japanese straight razor grind, that leaves one side flat ground almost all the way to the spine and the other side with a deep hollow grind. The blade is, of course, made from my usual combination of carbon fiber composite laminated with 6AL-4V titanium with a tungsten-carbide embedded edge.
The handle is made from translucent G10 composite, with a Tagua Nut backspacer. The Tagua Nut is another departure from my usual preference for synthetic materials, but I used it as a nod to the traditional ivory handles of the vintage straight razors, as Tagua Nut is a close analogue to natural ivory in appearance.
On to the pictures!
Overall, I am quite pleased with how this turned out. There are things I would do differently the next time but this was without a doubt a learning experience. Now I get to teach myself how to sharpen a straight razor, which by all accounts is an arcane art in its own right. As it is right now, with my inexpert attempts at sharpening, this is still one of the sharpest knives that I've ever made. Not, sadly, sharp enough to truly shave with, although it will take hairs off your arm with little effort. On the plus side, it IS sharp, the point is evil personified and is thin and pointy enough to split an atom, the knife is exceedingly light and fast in the hand, and comfortable to boot. I am finding myself incapable of putting it down.
Enough with the pre-amble, on to the meat of the matter!
Introducing the Novacularis Vulcanus, Novacula for short. Named in my usual fashion, in Latin, the words stand for "Vulcan's Razor".
This razor has an aggressive clip point, with a cutting edge length of right at 3.5 inches. Overall length while open is 9.25 inches with a closed length of 7 inches. The seemingly long closed length is due to the blade tail that does extend past the handle scales some. The blade itself is roughly 3/16ths of an inch thick, with a grind inspired by a traditional Japanese straight razor grind, that leaves one side flat ground almost all the way to the spine and the other side with a deep hollow grind. The blade is, of course, made from my usual combination of carbon fiber composite laminated with 6AL-4V titanium with a tungsten-carbide embedded edge.
The handle is made from translucent G10 composite, with a Tagua Nut backspacer. The Tagua Nut is another departure from my usual preference for synthetic materials, but I used it as a nod to the traditional ivory handles of the vintage straight razors, as Tagua Nut is a close analogue to natural ivory in appearance.
On to the pictures!
The blade before attaching it to the handle.
This grind was done entirely by hand, using a convex carbide-grit file and then finished to a lustre with escalating grit sizes of sand paper.
In this picture you can see the "right" side of the blade with the flat grind.
And the hollow grind on the other side.
Oddly, while the line where the carbon fiber meets the titanium seems to wobble a bit in the middle, the line on the spine is laser-straight.
Note that despite my drill press being monstrously out of true, the blade still centers in the handle.

That is, without doubt, the most incredible looking piece of hardware that I would never shave with. :o)
ReplyDelete(I'm left-handed, prefer to use both hands when shaving, that frankly that tip would frighten me. :p )
Still, absolutely beautiful work of art. Can't wait to see what the next version will look like!
Oh, and that sharpening thing. I use a Spyderco Sharpmaker (placing the sharpening rods flat on the base of course. not sticking them in the holes) finish with the ultra-fine rods, and then use a good cloth / leather strap. *shrug* Not exactly an arcane art full of mystique, but you should see the amount of beard my razor has lopped off my face with zero effort, so I reckon that it works for me. :)
(For ALL things shaving related - and I am not exaggerating in any way - visit badgerandblade.com There you will find all the information you could ever want to, for example, detailed explanations of why the way I do things is simply wrong, wrong, wrong. :) )
Tony,
ReplyDeleteThat's ok, the tip scares the living daylights out of me too! :D
I've been to BnB many times! Great resource, and probably the main reason I think sharpening straights likely involves some form of animal sacrifice and an auspicious alignment of celestial bodies! I'll likely end up doing my own thing though ;) Thanks for the compliments, too!
HOW DO I CONTACT YOU TO ORDER A KNIFE WONDERFUL WORK.
ReplyDeleteRICK
Rick@westslopefly.com
Rick, thanks for the compliments! I'll send you an email shortly!
ReplyDelete